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Company Culture  ꄲ  Automation  ꄲ  Modules  ꄲ  ABB 3BHB045647R0003 PM Power Module Kit | 2×91mm IGCTs | GV C736 CE101 | PCS6000 MV Drive | Order Available
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ABB 3BHB045647R0003 PM Power Module Kit | 2×91mm IGCTs | GV C736 CE101 | PCS6000 MV Drive | Order Available

Original ABB 3BHB045647R0003 PM power module kit, containing 2 pieces of 91mm size IGCT (Integrated Gate-Commutated Thyristor) modules, compatible model GV C736 CE101 (GVC736CE101, single module order no. 3BHE039203R0101). This kit provides IGCT module spare parts for ABB PCS6000/ACS6000 medium voltage drive power units, for high-power industrial drives, wind power converters, STATCOM and other applications. The 2-piece/kit small package format is suitable for single module fault replacement and
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Product Details

1. Product Overview

The ABB 3BHB045647R0003 is a PM (Power Module) kit, containing 2 pieces of 91mm size IGCT (Integrated Gate-Commutated Thyristor) modules, compatible model GV C736 CE101 (also written as GVC736CE101, single IGCT module order no. 3BHE039203R0101).

IGCT is a high-power semiconductor device developed by ABB, combining the high voltage and high current capability of GTO (Gate Turn-Off Thyristor) with the fast switching characteristics of IGBT. It is the core power device for medium voltage drives and high-power power electronics equipment. The 91mm is the large-size specification in ABB's IGCT platform, suitable for 4.5kV/6.5kV voltage levels, with single 2-level inverter output power up to 8MW.

This PM kit provides a 2-piece IGCT module spare parts configuration for the power units of ABB PCS6000/ACS6000 series medium voltage drives. PCS6000 is ABB's medium voltage full-power converter tailored for large wind turbines and other renewable energy applications, while ACS6000 is ABB's medium voltage drive for industrial high-power applications. The 2-piece/kit small package format is ideal for single module fault replacement, phase module maintenance, and minimum preventive maintenance spare parts stocking.

Procuring in 2-piece/kit small package format offers the following advantages: suitable for quick replacement when a single module fails, avoiding capital occupation caused by one-time procurement of large quantities of spare parts; ensuring batch consistency and performance matching of 2 IGCT modules; simplifying procurement process and inventory management; facilitating daily maintenance and emergency spare parts stocking of drive power units. The same series also includes other configurations such as 3BHB045647R0001 (12×91mm IGCT, GV C736 CE101) and 3BHB045647R0009 (14×68mm IGCT, GV C704 AE01), to adapt to different power levels and maintenance needs.

2. Specifications

表格

Parameter Value
Brand ABB (Switzerland)
Order No. 3BHB045647R0003
Product Type PM Power Module Kit
Kit Contents 2 pieces of 91mm IGCT modules
Compatible IGCT Model GV C736 CE101 (GVC736CE101)
Single IGCT Order No. 3BHE039203R0101
IGCT Size 91 mm
IGCT Type Reverse Conducting IGCT (RC-IGCT) (to be confirmed)
Voltage Level 4.5kV / 6.5kV (specific level to be confirmed)
Compatible Drives ABB PCS6000 / ACS6000 Medium Voltage Drive Series
Applications High-power industrial drives, wind power converters, STATCOM, flexible power transmission
Kit Format 2 pieces/kit, unified packaging
Other Models in Series 3BHB045647R0001 (12×91mm IGCT), 3BHB045647R0009 (14×68mm IGCT)
Single IGCT Gate Unit Integrated gate drive unit (GU), hot-swap supported
Single IGCT Cooling Integrated cooling with power unit (specific method to be confirmed)
Operating Temperature To be confirmed (refer to PCS6000 operating temperature range)
Storage Temperature To be confirmed
Protection Degree To be confirmed (module level, installed in power unit)
Standards IEC relevant standards (to be confirmed)
Certification CE (to be confirmed)
Total Kit Weight To be confirmed (single module approx. 1-2kg, 2pcs approx. 2-4kg)
Kit Dimensions To be confirmed (packaging dimensions)
Price Reference Same series 3BHB045647R0009 (14pcs) approx. $58,200, this model (2pcs) price subject to formal quotation
Country of Origin To be confirmed (ABB European/Swiss factory)
Stock Status Order available

3. Key Features

  1. 2-Piece 91mm IGCT Small Package Configuration — Kit contains 2 pieces of 91mm large-size IGCT modules, suitable for single module fault replacement, phase module maintenance, and minimum preventive maintenance spare parts stocking, avoiding capital occupation caused by one-time procurement of large quantities, balancing maintenance timeliness and economy.
  2. 91mm High-Power IGCT Platform — Adopts ABB 91mm large-size IGCT platform, suitable for 4.5kV/6.5kV voltage levels, single 2-level inverter output power up to 8MW, ideal power device for medium voltage high-power drives and power electronics equipment.
  3. Batch Consistency and Performance Matching — 2 IGCT modules in the kit are procured and tested in the same batch, ensuring device parameter consistency and performance matching, avoiding power unit imbalance and reliability issues caused by device differences, especially suitable for paired replacement within the same phase module.
  4. PCS6000/ACS6000 Original Factory Compatibility — Specifically designed for ABB PCS6000 wind power converters and ACS6000 industrial medium voltage drives, perfectly matched with power units, plug-and-play, no additional debugging or configuration required, ensuring system compatibility and stability.
  5. Small Package Simplifies Procurement and Inventory — Provided in 2-piece/kit small package format, simplifying procurement process, reducing inventory capital occupation, convenient for small and medium users and single equipment spare parts management, while enjoying kit purchase price advantages.
  6. Convenient for Emergency Maintenance and Quick Replacement — Small package format is ideal for on-site emergency spare parts stocking, enabling quick replacement when a single IGCT module fails, significantly reducing downtime and production losses, making it an ideal choice for drive maintenance spare parts.
  7. IGCT Technology Advantages — IGCT combines GTO's high voltage high current capability with IGBT's fast switching characteristics, featuring low conduction voltage drop, fast switching speed, high turn-off current, and high reliability, making it the mainstream power device for medium voltage high-power drives.
  8. Integrated Gate Drive Unit — Each IGCT module integrates a gate drive unit (GU), providing precise gate drive signals and fast fault protection, supports hot-swap maintenance for quick on-site replacement.
  9. Multiple Specifications in Same Series — 3BHB045647 series offers multiple configurations, such as 3BHB045647R0001 (12×91mm IGCT, for complete set replacement) and 3BHB045647R0009 (14×68mm IGCT), suitable configuration can be selected based on specific maintenance needs and budget.
  10. ABB Original Factory Quality — Designed and manufactured by ABB, ABB is the pioneer and leader of global IGCT technology, IGCT products passed strict quality inspection and long-term industrial field validation, widely used in global high-power power electronics equipment, with 12-month original factory warranty.

4. Typical Applications

  • ABB PCS6000 Wind Power Converters: Single IGCT module fault replacement and emergency spare parts stocking for medium voltage full-power converters in large wind turbines
  • ABB ACS6000 Industrial Medium Voltage Drives: IGCT module spare parts for medium voltage drives in rolling mills, grinding mills, fans, pumps, compressors and other high-power industrial drive equipment
  • Single Module Fault Replacement: Quick replacement when a single IGCT module fails in the drive power unit, 2-piece/kit meets the replacement needs of one phase module or a pair of modules
  • Phase Module Maintenance: Regular maintenance and preventive replacement of drive phase modules, ensuring IGCT parameter consistency within the phase module
  • Minimum Preventive Maintenance Spare Parts: Minimum IGCT spare parts stocking for small and medium users and single equipment, balancing maintenance timeliness and capital economy
  • High-Power Industrial Drive Systems: IGCT module replacement for high-power applications such as steel mill rolling mill drives, mine grinding mill drives, cement plant main drives, paper machine drives
  • Marine Engineering and Ship Propulsion: IGCT power modules in ship electric propulsion systems, offshore platform high-power drives, LNG carrier propulsion systems
  • STATCOM and Power Quality: IGCT power modules in Static Synchronous Compensators (STATCOM), Active Power Filters (APF), Dynamic Voltage Restorers (DVR) and other power quality equipment
  • VSC-HVDC: IGCT power modules in Voltage Source Converter HVDC transmission systems (for converter stations using IGCT technology)
  • Rail Transit Traction: IGCT modules in high-power electric locomotives, EMU traction converters (for models using IGCT technology)
  • Metallurgy Industry: Electrolytic aluminum rectification, electric arc furnaces, medium frequency furnaces, ferroalloy furnaces and other high-power power electronics equipment
  • Oil & Gas: High-power drive equipment in oil and gas pipeline compressor drives, LNG terminals, drilling platforms, water injection pumps
  • Other high-power power electronics equipment using ABB 91mm IGCT technology

5. Model Explanation

Complete Order No.: 3BHB045647R0003

Product Description: PM KIT FOR 2X 91MM IGCTS - GV C736 CE101

Model code breakdown:

  • 3BHB045647: ABB PM power module kit series code
  • R: Revision code
  • 0003: Specific configuration code, corresponding to 2×91mm IGCT / GV C736 CE101

Compatible IGCT Module:

  • Model: GV C736 CE101 (also written as GVC736CE101)
  • Order No.: 3BHE039203R0101 (single)
  • Type: 91mm Reverse Conducting IGCT (RC-IGCT) module
  • Quantity: 2 pieces/kit

PM Kit Comparison (Same Series):

表格

Order No. IGCT Quantity IGCT Size Compatible IGCT Model Application Scenario
3BHB045647R0003 2 pcs 91 mm GV C736 CE101 Single module replacement, minimum spare parts
3BHB045647R0001 12 pcs 91 mm GV C736 CE101 Complete set replacement, large projects
3BHB045647R0009 14 pcs 68 mm GV C704 AE01 68mm platform complete set replacement

IGCT Size Platform Description:

  • ABB RC-IGCT available in 51mm, 68mm, 91mm sizes
  • 91mm is the largest size, suitable for high-power applications
  • Voltage levels: 4.5kV and 6.5kV
  • Single 2-level inverter output power up to 8MW

6. Installation & Maintenance Instructions

Installation Notes:

  • Before installation, confirm IGCT model in kit matches drive power unit requirements (GV C736 CE101)
  • Replacement must be performed in de-energized state, ensure high-voltage capacitors are fully discharged
  • Wear anti-static wrist strap to avoid electrostatic damage to IGCT gate unit
  • Check fiber-optic interfaces are clean, ensure reliable fiber connection
  • Confirm module installation orientation and position correct, tightening torque meets requirements
  • After installation perform functional test, confirm IGCT communication with main control system normal
  • Recommended to replace in pairs within the same phase module to ensure device consistency

Maintenance Recommendations:

  • Regularly inspect drive operating status, check IGCT related alarms and fault records via monitoring system
  • Regularly clean power units and cooling systems, ensure IGCT operating temperature within specified range
  • Recommended to stock at least 1-2 PM kits as critical spare parts for quick replacement in case of failure
  • For IGCT fault codes and diagnostic information, refer to ABB PCS6000/ACS6000 maintenance manual
  • After replacement record replacement date and operating time for spare parts management and life tracking
  • Preventive maintenance recommended per ABB recommended cycle, usually assess IGCT condition after 5-7 years or 50000 operating hours

Safety Notes:

  • IGCT power units operate in high-voltage high-current environments, maintenance must strictly follow high-voltage safety operating procedures
  • After power-off wait for high-voltage capacitors to discharge (usually several minutes to tens of minutes), and use voltage tester to confirm no voltage
  • IGCT modules and power units are tightly connected, use special tools during replacement, avoid excessive force to damage connectors and cooling contact surfaces
  • After replacement first power-on recommended in low-voltage test mode, confirm correct before normal operation
  • Discarded IGCT modules contain high-power semiconductor devices, should be disposed of per e-waste regulations

7. Why Choose Us

  1. Factory Order, Quality Guaranteed — All products sourced directly from ABB factory or authorized channels, ensuring genuine originals with factory packaging, certificates, and quality documents, with 12-month original factory warranty. Standard lead time 6-12 weeks, rush orders can be coordinated for expedited delivery.
  2. Worldwide Delivery — Supports DHL, FedEx, UPS and other international couriers. Can also ship via your designated freight forwarder to 200+ countries. High-value kits use professional shock-proof packaging to ensure transportation safety.
  3. Professional Technical Support — Selection consultation (confirming IGCT quantity and compatible model), compatibility confirmation, technical parameter answers, and alternative model recommendation services to help you quickly identify the correct PM kit model.
  4. Flexible Procurement — Supports small-batch sample orders and large-volume project orders with tiered pricing discounts. Project-specific quotations and spare parts framework agreements available.
  5. Pre-shipment Inspection — Appearance check, packaging verification, model confirmation, and quantity count performed before shipment to ensure delivered products are intact, model-accurate, and quantity correct.

8. Frequently Asked Questions (FAQ)

Q1: What is the difference between this PM kit and 3BHB045647R0001? Which one should I choose?

A: Both 3BHB045647R0003 and 3BHB045647R0001 are ABB PM power module kits, compatible with the same 91mm IGCT (GV C736 CE101). The main difference is the number of IGCTs:

  • 3BHB045647R0003: Contains 2 pieces of IGCT, suitable for single module fault replacement, phase module maintenance, and minimum spare parts stocking
  • 3BHB045647R0001: Contains 12 pieces of IGCT, suitable for complete power stage replacement, large project procurement, and bulk spare parts stocking

Selection recommendations:

  • If it is for single IGCT fault replacement, or you only need a small amount of emergency spare parts, choose R0003 (2 pieces)
  • If it is for complete drive power stage replacement, or large-volume project procurement, choose R0001 (12 pieces)
  • You can also select based on your specific drive configuration and maintenance needs, and we can assist in confirming the required quantity

Q2: What configuration does 2 IGCTs correspond to? How many does my drive need per phase module?

A: The 2-IGCT configuration typically corresponds to paired replacement for one phase module or minimum emergency spare parts package. The number of IGCTs used per phase module varies depending on the drive topology:

  • 2-level inverter: Usually requires 2 IGCTs per phase (one for upper and lower arm each), 2-piece/kit exactly meets one phase replacement
  • 3-level NPC inverter: Usually requires 4 IGCTs per phase, 2-piece/kit meets half-phase or one pair of bridge arms replacement
  • Other topologies: Varies based on specific configuration

The exact number of IGCTs your drive needs per phase module depends on the drive model, topology, and power rating. Please confirm your specific drive model, or check the power unit configuration diagram in the maintenance manual. We can also assist you in confirming.

Q3: Which drives is this kit compatible with? Can it be used in both PCS6000 and ACS6000?

A: This PM kit is compatible with ABB medium voltage drives using 91mm IGCT (GV C736 CE101), mainly including:

  • PCS6000: Medium voltage full-power converter for large wind turbines and renewable energy applications
  • ACS6000: Medium voltage drive for industrial high-power applications

Both use the same IGCT power module platform, so the PM kit is interchangeable. However, specific compatibility requires confirming whether your drive uses IGCT model GV C736 CE101 (91mm). Some lower power ratings of PCS6000/ACS6000 may use 51mm or 68mm IGCT, please confirm before purchasing.

Q4: Why is paired replacement within the same phase module recommended? Can I replace just one?

A: Paired replacement within the same phase module is recommended mainly based on the following considerations:

  1. Parameter consistency: IGCT devices have some parameter dispersion, devices from the same batch have closer parameters. Paired replacement ensures parameter matching of upper and lower arms or adjacent devices within the same phase module, avoiding switching imbalance and thermal stress unevenness caused by parameter differences
  2. Life matching: If one IGCT has already failed or aged, other IGCTs in the same phase module have usually experienced the same operating time and stress, and may be approaching end of life. Replacing only one may lead to another failure shortly, causing secondary downtime
  3. Reliability: Paired replacement can improve the overall reliability of the phase module and reduce future failure risk

Of course, if it is just a sudden failure of a single IGCT and other devices are in good condition, you can replace only the failed one. But from the perspective of long-term reliability and reducing downtime, paired replacement is recommended.

Q5: What is the service life of IGCT modules? When do they need replacement?

A: The design life of IGCT modules is typically 10-20 years, but actual life depends on operating conditions:

  • Load rate: Long-term high-load operation accelerates aging
  • Temperature: Excessive junction temperature and frequent temperature cycling shorten life
  • Switching count: Frequent switching and high-current turn-off affect life
  • Environmental conditions: Humidity, dust, vibration and other environmental factors

The following situations should consider replacing IGCTs:

  1. Drive reports IGCT-related faults (such as gate fault, overcurrent, temperature alarm, etc.)
  2. IGCT abnormal heating or high temperature
  3. Operating for more than 10 years or 100,000 hours
  4. Preventive maintenance plan recommends replacement
  5. IGCT failure already occurred in the same power unit, recommend paired or complete replacement

It is recommended to regularly monitor IGCT status through ABB monitoring software and develop a preventive maintenance plan.

Q6: Is this kit in stock? What is the lead time? What is the approximate price?

A: This model is currently in order available status, standard lead time 6-12 weeks (ordered from ABB factory). The 2-piece/kit small package may have slightly shorter lead time compared to the 12-piece/kit large package due to fewer devices required. PM kits are high-value dedicated industrial spare parts, with limited stock inventory, usually requiring production to order or allocation from global inventory. Regarding price, the reference price of the same series 3BHB045647R0009 (14×68mm IGCT) is approximately $58,200, the specific price of this model (2×91mm IGCT) is subject to our formal quotation. If you have urgent needs (such as equipment failure downtime), we can try to coordinate global stock inventory or expedited ordering. Please indicate required quantity and desired delivery time when inquiring, and we will do our best to coordinate the fastest delivery solution and optimal price.

Q7: Can you provide technical support and installation guidance?

A: Yes. We provide the following technical support services:

  1. Selection Confirmation: Confirm required PM kit model and IGCT quantity based on your drive model and power rating
  2. Fault Diagnosis Guidance: Analyze fault codes via phone or remote assistance, determine if IGCT replacement is needed
  3. Installation Guidance: Provide replacement step instructions, tightening torque parameters, and precautions, guide on-site engineers through replacement
  4. Parameter Setting and Commissioning: Assist in confirming parameters, performing functional tests and no-load/load commissioning after replacement
  5. Preventive Maintenance Plan: Develop IGCT preventive maintenance plan and spare parts stocking recommendations based on your equipment operating conditions
  6. Alternative Solutions: If the original model is discontinued or out of stock, provide alternative model or upgrade solution recommendations

For technical questions, please feel free to contact our sales and technical support team.

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