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Company Culture  ꄲ  Automation  ꄲ  Control Systems  ꄲ  ABB 3BHB045647R0001 PM Power Module Kit | 12×91mm IGCTs | GV C736 CE101 | PCS6000 MV Drive | Order Available
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ABB 3BHB045647R0001 PM Power Module Kit | 12×91mm IGCTs | GV C736 CE101 | PCS6000 MV Drive | Order Available

Original ABB 3BHB045647R0001 PM power module kit, containing 12 pieces of 91mm size IGCT (Integrated Gate-Commutated Thyristor) modules, compatible model GV C736 CE101 (GVC736CE101, single module order no. 3BHE039203R0101). This kit provides complete IGCT module configuration for ABB PCS6000/ACS6000 medium voltage drive power units, for high-power industrial drives, wind power converters, STATCOM and other applications. Kit format facilitates bulk procurement and preventive maintenance, ensuring
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Product Details

1. Product Overview

The ABB 3BHB045647R0001 is a PM (Power Module) kit, containing 12 pieces of 91mm size IGCT (Integrated Gate-Commutated Thyristor) modules, compatible model GV C736 CE101 (also written as GVC736CE101, single IGCT module order no. 3BHE039203R0101).

IGCT is a high-power semiconductor device developed by ABB, combining the high voltage and high current capability of GTO (Gate Turn-Off Thyristor) with the fast switching characteristics of IGBT. It is the core power device for medium voltage drives and high-power power electronics equipment. The 91mm is the large-size specification in ABB's IGCT platform, suitable for 4.5kV/6.5kV voltage levels, with single 2-level inverter output power up to 8MW.

This PM kit provides a complete configuration of 12 IGCT modules for the power units of ABB PCS6000/ACS6000 series medium voltage drives. PCS6000 is ABB's medium voltage full-power converter tailored for large wind turbines and other renewable energy applications, while ACS6000 is ABB's medium voltage drive for industrial high-power applications. A complete power unit or phase module typically requires multiple IGCT modules, and the 12-IGCT configuration can correspond to a complete multi-level inverter power stage or preventive maintenance spare parts package.

Procuring in kit format offers the following advantages: ensuring batch consistency and performance matching of 12 IGCT modules; simplifying procurement process and inventory management; reducing unit procurement cost; facilitating overall replacement and preventive maintenance of drive power units. The same series also includes other configurations such as 3BHB045647R0009 (14×68mm IGCT, GV C704 AE01), to adapt to drives of different power and voltage levels.

2. Specifications

表格

Parameter Value
Brand ABB (Switzerland)
Order No. 3BHB045647R0001
Product Type PM Power Module Kit
Kit Contents 12 pieces of 91mm IGCT modules
Compatible IGCT Model GV C736 CE101 (GVC736CE101)
Single IGCT Order No. 3BHE039203R0101
IGCT Size 91 mm
IGCT Type Reverse Conducting IGCT (RC-IGCT) (to be confirmed)
Voltage Level 4.5kV / 6.5kV (specific level to be confirmed)
Compatible Drives ABB PCS6000 / ACS6000 Medium Voltage Drive Series
Applications High-power industrial drives, wind power converters, STATCOM, flexible power transmission
Kit Format 12 pieces/kit, unified packaging
Other Models in Series 3BHB045647R0009 (14×68mm IGCT, GV C704 AE01)
Single IGCT Gate Unit Integrated gate drive unit (GU), hot-swap supported
Single IGCT Cooling Integrated cooling with power unit (specific method to be confirmed)
Operating Temperature To be confirmed (refer to PCS6000 operating temperature range)
Storage Temperature To be confirmed
Protection Degree To be confirmed (module level, installed in power unit)
Standards IEC relevant standards (to be confirmed)
Certification CE (to be confirmed)
Total Kit Weight To be confirmed (single module approx. 1-2kg, 12pcs approx. 12-24kg)
Kit Dimensions To be confirmed (packaging dimensions)
Price Reference Same series 3BHB045647R0009 approx. $58,200 (for reference only)
Country of Origin To be confirmed (ABB European/Swiss factory)
Stock Status Order available

3. Key Features

  1. Complete Configuration of 12×91mm IGCTs — Kit contains 12 pieces of 91mm large-size IGCT modules, providing complete power device configuration for PCS6000/ACS6000 medium voltage drive power units, meeting IGCT requirements for multi-level inverters or complete power stages.
  2. 91mm High-Power IGCT Platform — Adopts ABB 91mm large-size IGCT platform, suitable for 4.5kV/6.5kV voltage levels, single 2-level inverter output power up to 8MW, ideal power device for medium voltage high-power drives and power electronics equipment.
  3. Batch Consistency and Performance Matching — 12 IGCT modules in the kit are procured and tested in the same batch, ensuring device parameter consistency and performance matching, avoiding power unit imbalance and reliability issues caused by device differences.
  4. PCS6000/ACS6000 Original Factory Compatibility — Specifically designed for ABB PCS6000 wind power converters and ACS6000 industrial medium voltage drives, perfectly matched with power units, plug-and-play, no additional debugging or configuration required, ensuring system compatibility and stability.
  5. Kit Format Simplifies Procurement — Provided in 12 pieces/kit format, simplifying procurement process, reducing management cost of multiple orders, while enjoying bulk purchase price discounts, reducing overall procurement cost.
  6. Convenient for Preventive Maintenance — Kit format is ideal for drive preventive maintenance and spare parts stocking, stocking complete set of IGCT spare parts at once, ensuring quick replacement in case of device failure, reducing downtime and production losses.
  7. IGCT Technology Advantages — IGCT combines GTO's high voltage high current capability with IGBT's fast switching characteristics, featuring low conduction voltage drop, fast switching speed, high turn-off current, and high reliability, making it the mainstream power device for medium voltage high-power drives.
  8. Integrated Gate Drive Unit — Each IGCT module integrates a gate drive unit (GU), providing precise gate drive signals and fast fault protection, supports hot-swap maintenance for quick on-site replacement.
  9. Multiple Specifications in Same Series — 3BHB045647 series offers multiple configurations, such as 3BHB045647R0009 (14×68mm IGCT), adapting to drives of different power and voltage levels, suitable configuration can be selected based on specific application.
  10. ABB Original Factory Quality — Designed and manufactured by ABB, ABB is the pioneer and leader of global IGCT technology, IGCT products passed strict quality inspection and long-term industrial field validation, widely used in global high-power power electronics equipment, with 12-month original factory warranty.

4. Typical Applications

  • ABB PCS6000 Wind Power Converters: IGCT power module kit for medium voltage full-power converters in large wind turbines (such as offshore wind, onshore high-capacity wind turbines), for power unit replacement and preventive maintenance
  • ABB ACS6000 Industrial Medium Voltage Drives: IGCT power module spare parts for medium voltage drives in rolling mills, grinding mills, fans, pumps, compressors and other high-power industrial drive equipment
  • High-Power Industrial Drive Systems: IGCT module replacement for high-power applications such as steel mill rolling mill drives, mine grinding mill drives, cement plant main drives, paper machine drives
  • Marine Engineering and Ship Propulsion: IGCT power modules in ship electric propulsion systems, offshore platform high-power drives, LNG carrier propulsion systems
  • STATCOM and Power Quality: IGCT power modules in Static Synchronous Compensators (STATCOM), Active Power Filters (APF), Dynamic Voltage Restorers (DVR), Unified Power Quality Conditioners (UPQC) and other power quality equipment
  • VSC-HVDC: IGCT power modules in Voltage Source Converter HVDC transmission systems (for converter stations using IGCT technology)
  • Rail Transit Traction: IGCT modules in high-power electric locomotives, EMU traction converters (for models using IGCT technology)
  • Metallurgy Industry: Electrolytic aluminum rectification, electric arc furnaces, medium frequency furnaces, ferroalloy furnaces and other high-power power electronics equipment
  • Oil & Gas: High-power drive equipment in oil and gas pipeline compressor drives, LNG terminals, drilling platforms, water injection pumps
  • Power Industry: Power plant auxiliary high-power drives, pumped storage, SVG static var generators, variable frequency starting devices, etc.
  • Other high-power power electronics equipment using ABB 91mm IGCT technology

5. Model Explanation

Complete Order No.: 3BHB045647R0001

Product Description: PM KIT FOR 12X91 MM IGCTS GV C736 CE101

Model code breakdown:

  • 3BHB045647: ABB PM power module kit series code
  • R: Revision code
  • 0001: Specific configuration code, corresponding to 12×91mm IGCT / GV C736 CE101

Compatible IGCT Module:

  • Model: GV C736 CE101 (also written as GVC736CE101)
  • Order No.: 3BHE039203R0101 (single)
  • Type: 91mm Reverse Conducting IGCT (RC-IGCT) module
  • Quantity: 12 pieces/kit

PM Kit Comparison (Same Series):

表格

Order No. IGCT Quantity IGCT Size Compatible IGCT Model
3BHB045647R0001 12 pcs 91 mm GV C736 CE101
3BHB045647R0009 14 pcs 68 mm GV C704 AE01
3BHB045647R0003 To be confirmed To be confirmed To be confirmed

IGCT Size Platform Description:

  • ABB RC-IGCT available in 51mm, 68mm, 91mm sizes
  • 91mm is the largest size, suitable for high-power applications
  • Voltage levels: 4.5kV and 6.5kV
  • Single 2-level inverter output power up to 8MW

6. Installation & Maintenance Instructions

Installation Notes:

  • Before installation, confirm IGCT model in kit matches drive power unit requirements (GV C736 CE101)
  • Replacement must be performed in de-energized state, ensure high-voltage capacitors are fully discharged
  • Wear anti-static wrist strap to avoid electrostatic damage to IGCT gate unit
  • Check fiber-optic interfaces are clean, ensure reliable fiber connection
  • Confirm module installation orientation and position correct, tightening torque meets requirements
  • After installation perform functional test, confirm IGCT communication with main control system normal
  • Recommended to replace complete kit or by phase module group to ensure device consistency

Maintenance Recommendations:

  • Regularly inspect drive operating status, check IGCT related alarms and fault records via monitoring system
  • Regularly clean power units and cooling systems, ensure IGCT operating temperature within specified range
  • Recommended to stock PM kit as critical spare parts for quick replacement in case of failure
  • For IGCT fault codes and diagnostic information, refer to ABB PCS6000/ACS6000 maintenance manual
  • After replacement record replacement date and operating time for spare parts management and life tracking
  • Preventive maintenance recommended per ABB recommended cycle, usually assess IGCT condition after 5-7 years or 50000 operating hours

Safety Notes:

  • IGCT power units operate in high-voltage high-current environments, maintenance must strictly follow high-voltage safety operating procedures
  • After power-off wait for high-voltage capacitors to discharge (usually several minutes to tens of minutes), and use voltage tester to confirm no voltage
  • IGCT modules and power units are tightly connected, use special tools during replacement, avoid excessive force to damage connectors and cooling contact surfaces
  • After replacement first power-on recommended in low-voltage test mode, confirm correct before normal operation
  • Discarded IGCT modules contain high-power semiconductor devices, should be disposed of per e-waste regulations

7. Why Choose Us

  1. Factory Order, Quality Guaranteed — All products sourced directly from ABB factory or authorized channels, ensuring genuine originals with factory packaging, certificates, and quality documents, with 12-month original factory warranty. Standard lead time 8-16 weeks, rush orders can be coordinated for expedited delivery.
  2. Worldwide Delivery — Supports DHL, FedEx, UPS and other international couriers. Can also ship via your designated freight forwarder to 200+ countries. High-value kits use professional shock-proof packaging to ensure transportation safety.
  3. Professional Technical Support — Selection consultation (confirming IGCT quantity and compatible model), compatibility confirmation, technical parameter answers, and alternative model recommendation services to help you quickly identify the correct PM kit model.
  4. Flexible Procurement — Supports small-batch sample orders and large-volume project orders with tiered pricing discounts. Project-specific quotations and spare parts framework agreements available.
  5. Pre-shipment Inspection — Appearance check, packaging verification, model confirmation, and quantity count performed before shipment to ensure delivered products are intact, model-accurate, and quantity correct.

8. Frequently Asked Questions (FAQ)

Q1: What does this PM kit contain? What is the difference from single IGCT modules?

A: The 3BHB045647R0001 PM kit contains 12 pieces of 91mm IGCT modules (model GV C736 CE101, single module order no. 3BHE039203R0101), sold in unified kit packaging. Compared to purchasing single IGCT modules, the PM kit offers the following advantages:

  1. Batch consistency: 12 modules in the kit are from the same batch, with better parameter consistency
  2. Price discount: Kit format enjoys bulk purchase price, usually cheaper than buying 12 individually
  3. Simplified procurement: One order gets the complete set of spare parts, reducing procurement process
  4. Easy management: Unified packaging and labeling, convenient for inventory management and on-site use If you only need 1-2 modules for fault replacement, you can purchase 3BHE039203R0101 separately; if you need complete replacement or preventive maintenance spare parts, the PM kit is recommended.

Q2: What configuration does 12 IGCTs correspond to? How many does my drive need?

A: The 12-IGCT configuration typically corresponds to a complete multi-level inverter power stage. For example:

  • 3-level NPC (Neutral Point Clamped) inverter: 4 IGCTs per phase, 12 total for three phases
  • Or some redundant configuration of 2-level inverter The exact number of IGCTs needed depends on your drive model, topology, and power rating. ABB PCS6000/ACS6000 series has multiple power ratings and configurations, different models may use different numbers of IGCTs. Please confirm your specific drive model and power rating, or check the spare parts list in the drive maintenance manual. We can also assist you in confirming the required IGCT quantity and model.

Q3: Which drives is this kit compatible with? What is the difference between PCS6000 and ACS6000?

A: This PM kit is compatible with ABB medium voltage drives using 91mm IGCT (GV C736 CE101), mainly including:

  • PCS6000: Medium voltage full-power converter for large wind turbines and renewable energy applications, suitable for offshore wind and onshore high-capacity wind turbines
  • ACS6000: Medium voltage drive for industrial high-power applications, suitable for rolling mills, grinding mills, fans, pumps, compressors and other industrial applications Both use the same IGCT power module platform, so the PM kit is interchangeable. However, specific compatibility requires confirming whether your drive uses IGCT model GV C736 CE101 (91mm). Some lower power ratings of PCS6000/ACS6000 may use 51mm or 68mm IGCT, please confirm before purchasing.

Q4: What is the service life of IGCT modules? When do they need replacement?

A: The design life of IGCT modules is typically 10-20 years, but actual life depends on operating conditions:

  • Load rate: Long-term high-load operation accelerates aging
  • Temperature: Excessive junction temperature and frequent temperature cycling shorten life
  • Switching count: Frequent switching and high-current turn-off affect life
  • Environmental conditions: Humidity, dust, vibration and other environmental factors The following situations should consider replacing IGCTs:
  1. Drive reports IGCT-related faults (such as gate fault, overcurrent, temperature alarm, etc.)
  2. IGCT abnormal heating or high temperature
  3. Operating for more than 10 years or 100,000 hours
  4. Preventive maintenance plan recommends replacement
  5. IGCT failure already occurred in the same power unit, recommend complete replacement to ensure consistency It is recommended to regularly monitor IGCT status through ABB monitoring software and develop a preventive maintenance plan.

Q5: Does replacing IGCT require professional personnel? Can I replace it myself?

A: Replacing IGCT modules involves high-voltage safety operations and precision power device installation, it is strongly recommended that replacement be performed by ABB-trained professional engineers or qualified electrical technicians. During replacement, you need to:

  1. Strictly follow high-voltage safety operating procedures (power off, voltage test, discharge, lockout/tagout)
  2. Wear anti-static wrist strap to avoid electrostatic damage to gate unit
  3. Use special tools for disassembly and installation, ensure tightening torque meets requirements
  4. Correctly connect fiber optics, power and control cables
  5. Perform functional test and parameter confirmation after replacement
  6. Check cooling contact surfaces, replace thermal grease or thermal pad if necessary If you do not have relevant experience and qualifications, it is recommended to contact ABB authorized service team or professional maintenance service provider for replacement, to ensure personal safety and equipment safety.

Q6: Is this kit in stock? What is the lead time? What is the approximate price?

A: This model is currently in order available status, standard lead time 8-16 weeks (ordered from ABB factory). PM kits are high-value dedicated industrial spare parts, with limited stock inventory, usually requiring production to order or allocation from global inventory. Regarding price, the reference price of the same series 3BHB045647R0009 (14×68mm IGCT) is approximately $58,200, the specific price of this model (12×91mm IGCT) is subject to our formal quotation. If you have urgent needs (such as equipment failure downtime), we can try to coordinate global stock inventory or expedited ordering. Please indicate required quantity and desired delivery time when inquiring, and we will do our best to coordinate the fastest delivery solution and optimal price.

Q7: Can you provide technical support and installation guidance?

A: Yes. We provide the following technical support services:

  1. Selection Confirmation: Confirm required PM kit model and IGCT quantity based on your drive model and power rating
  2. Fault Diagnosis Guidance: Analyze fault codes via phone or remote assistance, determine if IGCT replacement is needed
  3. Installation Guidance: Provide replacement step instructions, tightening torque parameters, and precautions, guide on-site engineers through replacement
  4. Parameter Setting and Commissioning: Assist in confirming parameters, performing functional tests and no-load/load commissioning after replacement
  5. Preventive Maintenance Plan: Develop IGCT preventive maintenance plan and spare parts stocking recommendations based on your equipment operating conditions
  6. Alternative Solutions: If the original model is discontinued or out of stock, provide alternative model or upgrade solution recommendations For technical questions, please feel free to contact our sales and technical support team.

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